State-of-the-Art Machinery for Precision Gear Manufacturing
Equipped with advanced machines to deliver quality, reliability, and large-scale capacity
Strong Infrastructure, Precision Machines, Reliable Results
At Kalpana Gears, our strength lies in our advanced manufacturing infrastructure. With an extensive range of precision machinery, we can produce large, complex, and high-quality gears and components for industries such as cement, steel, mining, and thermal power. Each machine in our facility is carefully selected and maintained to meet international standards of accuracy and efficiency.
Gear Manufacturing Machines
-
VTL Machine – Schiess Capacity: up to Dia 1700 mm
-
VTL Machine – Rafamat Capacity: up to Dia 2500 mm
-
VTL Machine – Schiess Capacity: up to Dia 4000 mm under erection
-
VTL Machine – Niles Capacity: up to Dia 6000 mm
-
VTL Machine – Schiess Capacity: up to Dia 7500 mm under erection
-
Gear Hobbing – TOS Capacity: up to Dia 600 mm, 8 Module
-
Gear Hobbing – TOS Capacity: up to Dia 2500 mm, 25 Module
-
Gear Hobbing – TOS Capacity: up to Dia 3600 mm, 30 Module
-
Gear Hobbing – WMW Capacity: up to Dia 6000 mm, 60 Module
-
Hob Sharpening – KAAP Capacity: up to Dia 400 mm
Drilling & Slotting Machines
- Slotting – Butler
Capacity: up to Dia 2500 mm, 400 mm stroke
- Slotting – WMW
Capacity: up to Dia 3500 mm, 1000 mm stroke
- Radial Drilling – TOS
Capacity: up to Dia 2500 mm
- Radial Drilling – TOS
Capacity: up to Dia 6000 mm
- Radial Drilling – TOS
Capacity: up to Dia 1000 mm
Boring & Milling Machines
-
Floor Boring – WMW 160 spindle, 7000 × 11000 mm under erection
-
Horizontal Boring – Richards 100 mm spindle
-
Milling Machine – TOS No. 5 1500 × 500 × 400 mm
General Machining
-
Center Lathe – Kirlosker Swing dia 600 × 10000 mm
-
Cylindrical Grinding – Smithson 1250 mm
Support Equipment
-
Generator – Kirlosker 75 KVA
-
Manual Cranes 10 tons
-
EOT Cranes 5, 10, 25, 40 tons one under erection
OUR KEY CAPABILITIES
LARGEST GEAR CAPACITY
Up to Dia 7500 mm
GEAR MODULE
Up to 60 Module
LARGEST GEAR CAPACITY
Up to Dia 7500 mm
LARGEST GEAR CAPACITY
Up to Dia 7500 mm